• Laser power is the most influential parameter on dilution rate, while scanning speed primarily affects coating height.
• Response surface methodology effectively optimizes laser cladding parameters for Ni-based coatings on H13 steel.
• The optimized parameters (1.8 kW, 5 mm/s, 12 g/min) yield a coating with low dilution and high microhardness.
• The optimized coating exhibits improved wear resistance and a uniform microstructure, enhancing the service life of H13 steel components.
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