A Novel Approach to Enhancing the Performance of Composite Materials through Optimized Processing Parameters

• • Optimal processing condition (Condition C) achieved a tensile strength of 123.4 MPa and elongation of 15.6%, a 23% increase in strength and 45% increase in ductility over baseline (Condition A), enabling lighter and more durable components. • • Slower cooling rate (0.5°C/min) improved interfacial shear strength by 18% compared to faster cooling (5°C/min), critical for preventing delamination in load-bearing structures. • • The trade-off between strength and toughness can be tuned by adjusting processing parameters, allowing for material customization: e.g., Condition B yielded 110.2 MPa strength with 20.1% elongation, suitable for impact-resistant applications. • • Void content was reduced by 32% under optimized parameters (Condition C), directly correlating with enhanced fatigue resistance and long-term reliability in cyclic loading environments.